Pond Water Heating System For Homestake Canada Inc. Nickel Plate Mine In Penticton, BC

PROJECT OVERVIEW

In late 1996, Inproheat supplied a 4 MM BTU/hr pond water heating system for Homestake Canada Nickel Plate Mine. This old gold mine is located on top of a mountain approximately 45 minutes by car from Penticton, BC . Nickel Plate mine was exhausted in 1996 and is currently undergoing the reclamation process, which may take up to 5 years to complete. Part of the process involves the elimination of existing large process water ponds and deep wells. Water in these ponds contains various minerals and chemicals used in the past for gold extraction. Before water is discharged to the local river it has to be chemically treated and cleaned. A new treatment plant was built to facilitate this process.

Pond Water Heating Homestake-03

THE CHALLENGE

  • The chemical treatment process requires that the pond water be heated to 68º F.
  • The inlet temperature is relatively consistent throughout the year at between 38 and 42º F.
  • A continuous flow of 120 USGPM has to be maintained to lower the pond level.
  • Rainfall and ground water continuously seep into the pond and becomes contaminated with the resident chemicals.

The addition of nitrates being leached from surrounding mounds of tailings complicates the process even further. The resulting pond water is very hard and easily deposits mineral scale inside pipes, tanks and heat exchangers. The requirement for high efficiency is dictated not only by economics but also by logistics of trucking propane to the remote mine location on the top of the mountain. Consideration had to be given to reduced staff levels at the mine. The heater had to operate with minimal operator attention and without a qualified boiler engineer on site.

THE SOLUTION

Inproheat designed and manufactured a 4 MM BTU/hr SubCom® submerged combustion system. The unit was skid-mounted, prepackaged and prewired including the heating tank, submerged combustion burner, combustion air blower, propane fuel train, inlet water shutoff and control valve, discharge pump, and control panel. The fabricated steel vent stack was shipped in two sections. Homestake provided the water inlet and outlet connection and propane supply. Water is pumped from the ponds into a storage tank adjacent to the heating system and then fed into the heater by gravity. An inlet control valve maintains the water level inside the heater. On the discharge side, a stainless steel centrifugal pump with variable frequency control removes heated water from the heater. The pumping rate is controlled by the plant DCS based on the load index. The heater is connected to a 15 psig propane supply. It can operate automatically without supervision, using a remote start/stop signal from plant DCS.

THE RESULT

Inproheat commissioned and started the system up in November 1996. A number of combustion tests were conducted. The water discharge temperature was set at 68º F, with stack temperature between 67 and 69º F. The resulting overall system efficiency was calculated at 98% of the propane higher heating value, compared to a typical maximum 82% efficiency of other heating methods.